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  INDABRATOR LTD.
Vithal Udyog Nagar
 
 
 
 
Indabrator Shot Blasting Machines

Indabrator shot blasting is a process in which an abrasive material is forced through a jet nozzle using compressed air pressure. This creates a fast and effective way of cleaning or preparing surfaces for recoating using steel shots. Steel shots are sharp, hard abrasive which is used to prepare surfaces on non‐ferrous metals before re‐ coating.    All Indabrator machines incorporate 5 basic elements: 1. One or more wheel units 2. A cabinet that contains abrasive material as it performs its cleaning function. 3. A means of presenting the work to be cleaned the abrasive action. 4. A system to re‐circulate and clean the abrasive, removing sand, fines and contaminants from the abrasive mix before returning effective abrasive to the blast wheels. 5. Dust collector to remove all dust and abrasive fines from blast machine to provide an environmentally safe operating atmosphere.

 
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Shot Peening

Shot    Peening    allows    metal    parts    to    accept    higher   loads    or to    endure a    longer    fatigue life    in    service   without  failure.   In  usual  applications  shot  peening  can    be    done without    changing    the    part    design    or    its   material.    If  you  strike  a  part  surface  with  a  rounded object  at  a   velocity,  sufficient  to  leave an  impression  and continue   until    you    completely    cover    (cold    work) the    entire   surface then  you  will have  peened that  part.      In  modern  usage  peening  is  applied  by  throwing tiny  cast  steel  balls  or  “shot” at  high  velocity   hence the  term  “shot peening”.   Actually the  effect  of  peening  was  discovered  centuries  ago  by  sword  smiths  and  black  smiths    who found the  peening   the  surface  of  a  sword  or wagon  spring  would  greatly  increase  its   resistance  to   breaking  when  bent  or  loaded  repeatedly.  The reasons for this improvement were not then understood.    The   round    knob   of   the    “ball peen” hammer was the   smith’s   tool for   applying  this  process to  cold  ( not  hot ) parts. 

 
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Jet Iii Type Dust Collectors

JET III is a wholly new design in pulse JET dust collectors, offering the high collection efficiency by increasingly stringent environmental regulation, plus true economic is achieved by a new state of the art system designed to reduce maintenance, labor, parts and energy cost. Available in a full range of standard cloth areas, JET III also offers flexible sizing and efficient space saving installation. While sizing, access and housing construction of a dust collector are important, the critical features are the internals. Inside, JET III shows its superiority in these exclusive areas: Variation of the tube sheet / bag length can be tailored to a particular application and dust condition. This flexibility enables relatively small sized houses to be employed on large volume jobs, lowering capital cost. Smaller modules (19 to 521 sq. meter of cloth area) are square in plan and large volume modules (460 to 1195 sq. meter of cloth area) are rectangular. Both design features specially designed inlet connection for efficient gas flow and long filter bag life. Access to the unit is provided by an integral, full height, weather proof, walk in, clean air plenum. Where heat or other factors present special problems or where bags in excess of 144 inches long are used, manually operated, hinge roof doors are available.

 
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Cartridge Type Dust Collector

The compact cartridge type dust collector with the dust container bucket is capable of filtering dust‐laden air through suitable filter media capable to have dust emission level of 10 mg/Nm3 .    The dirty or contaminated air enters the dust collector through the module inlet and passes through a number of filter cartridges, which retain the dust particles on the exterior surface while allowing clean air to pass through the module outlet.   As the collector operates, the collected dust begins to form dust cake, which eventually diminishes the porosity of the filter cartridges. As the pressure drop increases the ventilation volume of the collector decreases.   To maintain a moderate pressure drop, the cleaning cycle is employed to provide continuous cleaning of the filter cartridges. The cleaning system consists of a solid‐state programmable timer, which actuates electric solenoids governing the air valves. These air valves deliver momentary burst or pulse of high compressed air through the manifold pipe into the filter tube. This push of air creates reverse flow of air, which expands the filter cartridges to remove the collector dust.   The cleaning procedure occurs on a row‐by‐row basis therefore only a fraction of total filter air is interrupted for cleaning allowing continuous ventilation.   The dust cake when pulsed from the filter cartridges falls directly into the bucket at the bottom where it is removed. An exhaust fan suitable for air volume 1000 cubic feet per minute and is mounted on the top of dust collector, which generates the negative draft through out the process.  

SALIENT FEATURES

• The complete installation is designed to occupy a minimum amount of floor space and overhead room.  

• It can be assembled on site without any requirement of the expertise manpower.

• The units are of fully welded construction.

• It has no moving part, which guarantees a long life.

 
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Wheel Center Of Blasting Operation

The key component in any airless blast cleaning machine is the abrasive-throwing wheel. The intensity of the radial and tangential forces it develops, the abrasive flow volume and velocity it generates, the accuracy and stability of its blast pattern in the target zone-all are vital to the effectiveness and economy of the blast cleaning operation. Of the parallel importance is the performance of wheel components. The longer wheel parts and housing liners can function without replacement, the greater the intervals can be between equipment shut-downs for wheel service. This advantage means greater productivity from your blast equipment and substantially reduces parts and maintenance costs. In all these aspects of centrifugal blast wheel performance, the Indabrator Radialok wheel stands out as superior to any other previous or current wheel design. It throws more abrasive, more accurately, at greater velocity than any wheel ever developed. It does so with less wear on blades, wheel components and housing liners. And it is easier to maintain-gives longer parts wear and permits fast, efficient servicing.  

 
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Abrasives

Description / Specification of Abrasives

We are involved in offering a wide range of Abrasives to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Abrasives. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 
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  CONTACT US AT
INDABRATOR LTD.
ADDRESS : Anand-sojitra Road, Karamsad, Dist.anand
Vithal Udyog Nagar-388325 (Gujarat)


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Abrasives, Cartridge Type Dust Collector, Indabrator Shot Blasting Machines, Jet Iii Type Dust Collectors, Sand Blasting Machinery, Shot Blasting Machinery, Shot Peening, Wheel Center Of Blasting Operation